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Supplementary material from "Advances in Defrosting: Exploring the Use of Surface Treatment to Promote Frost Layer Delamination"

Posted on 2025-07-02 - 06:39
This work explores defrosting effectiveness of aluminum surfaces of differing wettability, achieved through the application of surface micropatterning, two different silane coatings, and/or a novel silica nanospring (SN) coating. Testing was performed on each sample within a controlled environmental chamber at a prescribed relative humidity and surface temperature and consisted of three cycles each of one-hour frost growth and ten minutes of defrosting. Overall, surface defrosting effectiveness ranged from 42-96% across all tests. The data shows only small differences (typically 5-7%) in defrosting effectiveness between samples possessing either a self-assembled monolayer (SAM) silane coating or microchannels alone. Furthermore, the microchannel surface with the superhydrophobic (SHPB) silane coating removed only slightly more water (typically 4-5%) during defrosting as compared to the uncoated microchannel surface although higher defrosting percentages (i.e. 9-10% higher) were occasionally recorded. In contrast, surfaces with the novel SN coating consistently exhibited more complete defrosting and drainage performance over other surfaces. Moreover, surfaces combining the microchannels and a SN coating exhibited a unique defrosting characteristic, “frost layer delamination,” in which large sheets of frost detached from the surface during defrosting. As a result, this surface exhibited superior defrosting performance, reaching 94-96% effectiveness in some cycles.

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